Job/Task Title: Change a flat car tyre on the roadside
Date Prepared: 15 August 2025
Prepared By: Mr Technician
Location/Department: Deception Bay, Queensland, Australia - Roadside Assistance Team
Required Personal Protective Equipment (PPE): High-visibility vest, steel-capped boots, safety glasses, heavy-duty gloves.
| Likelihood | Consequence | |||
|---|---|---|---|---|
| Minor | Moderate | Major | Catastrophic | |
| Almost Certain | Medium | High | Extreme | Extreme |
| Likely | Low | Medium | High | Extreme |
| Possible | Low | Medium | Medium | High |
| Unlikely | Low | Low | Medium | Medium |
Elimination: Physically remove the hazard. This is the most effective control measure.
Substitution: Replace the hazardous process or material with a safer one.
Engineering: Isolate people from the hazard using guards, barriers, or ventilation systems.
Administrative: Change work practices, procedures, or training to reduce exposure.
PPE: Protect the worker with Personal Protective Equipment. This is the last line of defence.
| Job Steps / Task Sequence | Potential Hazards | Initial Risk | Preventive/Control Measures | Residual Risk | Environmental Impact & Controls |
|---|---|---|---|---|---|
| 1. Site Assessment & Setup Park vehicle safely, activate hazard lights, set up warning triangles. |
|
High |
Controls:
Responsibility: Operator |
Medium |
Potential Impact:
Controls:
|
| 2. Prepare for Wheel Removal Retrieve spare tyre, jack, and wheel brace. Chock wheels and loosen wheel nuts. |
|
Medium |
Controls:
Responsibility: Operator |
Low |
Potential Impact:
|
| 3. Jack Up Vehicle Place jack under correct jacking point and raise vehicle. |
|
High |
Controls:
Responsibility: Operator |
Medium |
Potential Impact:
Controls:
|
| 4. Change Wheel Remove nuts, take off flat tyre, fit spare tyre, and hand-tighten nuts. |
|
Medium |
Controls:
Responsibility: Operator |
Low |
Potential Impact:
Controls:
|
| 5. Lower Vehicle & Final Tighten Lower vehicle, remove jack, and fully tighten wheel nuts. |
|
High |
Controls:
Responsibility: Operator |
Medium |
Potential Impact:
|
| 6. Pack Up & Clean Site Stow flat tyre, tools, and warning equipment. |
|
Low |
Controls:
Responsibility: Operator |
Low |
Potential Impact:
Controls:
|
Supervisor Name: Jane Doe
Supervisor Signature:
Client Name: John Smith (Car Owner)
Client Signature:
Date of Approval: 15 August 2025
Next Scheduled Review Date: 15 August 2026